eurotuner Magazine Homepage Eurotuner
Get Adobe Flash player

Project Volkswagen Jetta TDI: Smoke Screen - Web Exclusive

Volkswagen Tdi Remove The Spring
Remove the spring clip from... 
   
  read full caption
Volkswagen Tdi Remove The Spring
Remove the spring clip from the front of the caliper
Volkswagen Tdi Remove Two 7Mm
Remove two 7mm allen bolts... 
   
  read full caption
Volkswagen Tdi Remove Two 7Mm
Remove two 7mm allen bolts from the back of the caliper
Volkswagen Tdi Unclip The Pad
Unclip the pad wear senso... 
   
  read full caption
Volkswagen Tdi Unclip The Pad
Unclip the pad wear sensor
Volkswagen Tdi When The Caliper
When the caliper comes away,... 
   
  read full caption
Volkswagen Tdi When The Caliper
When the caliper comes away, the pads can be removed. Rest the caliper to top of the hub so the brake lines don't become stretched
Volkswagen Tdi Undo The Bolts
Undo the two 21mm bolts from... 
   
  read full caption
Volkswagen Tdi Undo The Bolts
Undo the two 21mm bolts from the back of the caliper carrier
Volkswagen Tdi Remove The Caliper
Remove the caliper carrie... 
   
  read full caption
Volkswagen Tdi Remove The Caliper
Remove the caliper carrier
Volkswagen Tdi Undo The Torx
Undo the torx 30 screw holding... 
   
  read full caption
Volkswagen Tdi Undo The Torx
Undo the torx 30 screw holding the rotor to the hub. You may then need to hit the rotor with a mallet to free it. Mind your toes!
Volkswagen Tdi Screw The New
Screw the new 11.3" rotors... 
   
  read full caption
Volkswagen Tdi Screw The New
Screw the new 11.3" rotors onto the hub with the original screw. The rotors are labeled L and R to ensure the groove run in the correct direction. Then refit the caliper carrier
Volkswagen Tdi Either Carefully
Either carefully using pliers... 
   
  read full caption
Volkswagen Tdi Either Carefully
Either carefully using pliers or this special tool, push the piston back into the carrier so the new pads will fit
Volkswagen Tdi Push The Metal Clip
Push the metal clip on one... 
   
  read full caption
Volkswagen Tdi Push The Metal Clip
Push the metal clip on one of the new front pads into the piston
Volkswagen Tdi Place The Second
Place the second pad into... 
   
  read full caption
Volkswagen Tdi Place The Second
Place the second pad into the caliper carrier as before and refit the caliper
Volkswagen Tdi The Finished Front
The finished front brake assembly... 
   
  read full caption
Volkswagen Tdi The Finished Front
The finished front brake assembly looks great and we're hoping it will offer better stopping power
Volkswagen Tdi The Rear Brake Follows
The rear brakes follow exactly... 
   
  read full caption
Volkswagen Tdi The Rear Brake Follows
The rear brakes follow exactly the same procedure as the front. However, you'll need 13 and 15mm open-ended wrenches to remove the caliper. Once the caliper is off, place it to one side and remove the pads from the carrier (you don't need to undo the e-brake cable). Now remove the caliper carrier using a 14mm 12-point star socket. Finally, unscrew the rotor and replace it with the 10.2" EBC disc
Volkswagen Tdi Refit The Caliper
Refit the caliper carrier... 
   
  read full caption
Volkswagen Tdi Refit The Caliper
Refit the caliper carrier and slot the pads into position. You can then refit the caliper once you've wound back the piston to clear the new pads. You need a separate tool that turns and pushes the piston, which is very difficult to do with pliers. Bolt on the caliper and torque the front and rear to factory specs (see Mk5 service manual, Bentley Publishers, et 4/09)
Volkswagen Tdi The Completed Ebc
The completed EBC rear brake... 
   
  read full caption
Volkswagen Tdi The Completed Ebc
The completed EBC rear brake assembly ready for its break-in period
Manufacturer Part Price
Techtonics Tuning cat-back exhaust$680
Euro Sport Accessories cold-air intake$179.95
EBC rotors and pads$527.90


Prev | 1  | 2  | 3  | 4

Mercedes Benz CL Research
Mercedes Benz CL Get updated on all your car buying needs from safety features, to specs, to crash test ratings and options. Get all the information you need if you are interested in buying a new car like the Mercedes Benz CL. Compare the CL with other submodels and find all you need for your car buying needs. It has a 8 star frontal impact rating for the driver and a 8 star frontal impact rating for the passenger. Other similar vehicles are the Porsche Boxster and the Audi TT.

Related Photos

Volkswagen Tdi On The Dyno Volkswagen Tdi Dyno
Volkswagen Tdi Techtonics Exhaust Volkswagen Tdi Dyno

Recent Tuner Articles

 
1998 Volkswagen Jetta GLX - Zinnful
The situation is intimidating. Everybody's scared to approach the '98 VW Jetta GLX.... more
 
2004.5 Volkswagen Jetta GLI & Other Readers' Rides - ET Readers' Rides
Enter Your Ride! If you'd like to enter your car for a chance to be chosen as Ride of the Month,... more
 
2006 Volkswagen Jetta GLI - Better Jetta
Meet Sean Sajecki and his show-winning Jetta GLI... more
 
Volkswagen Jetta GLI - Nowhere to HID - Tech - Hid Headlights
We Have A Go At Fitting HID Headlights In Our Project Volkswagen Jetta GLI.... more
 
2002 Volkswagen Jetta
2002 VW Jetta GLS 1.8T www.vw.com Base Price $19,550 Price As Tested $22,950 Engine Type... more

More Related Content