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Brembo BMW 135i Big-Brake Conversion - Go Big Or Go Home

Despite having six-piston brakes from the factory, Brembo has developed a big-brake conversion for the 135i coupe.
By Sam Du
Photography by Sam Du
2008 Bmw 135I Completed
2008 Bmw 135I Remove Wheels
1. Remove wheels
2008 Bmw 135I Loosen Retaining Screw
2. Loosen rotor retaining... 
   
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2008 Bmw 135I Loosen Retaining Screw
2. Loosen rotor retaining screw using a 6mm Allen wrench.
2008 Bmw 135I Brake Line
3. Pull brake line off bracket.... 
   
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2008 Bmw 135I Brake Line
3. Pull brake line off bracket. Now loosen the brake line fitting with two 11m flare out nut wrenches, holding from the top and bottom. Place a container below because fluid will drop from the hose.
2008 Bmw 135I 18Mm Bolts
4. Remove the two 18mm bolts... 
   
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2008 Bmw 135I 18Mm Bolts
4. Remove the two 18mm bolts holding the brake caliper to the hub.
2008 Bmw 135I Rotor
5. Remove the rotor by unscrewing... 
   
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2008 Bmw 135I Rotor
5. Remove the rotor by unscrewing the loosened 6mm Allen screw in step 2
2008 Bmw 135I Cleaning Rotor
6. Prepare Brembo rotor by... 
   
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2008 Bmw 135I Cleaning Rotor
6. Prepare Brembo rotor by cleaning the rotor surface with brake cleaner
2008 Bmw 135I Brake Dust Cover
7. Modify the brake dust cover... 
   
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2008 Bmw 135I Brake Dust Cover
7. Modify the brake dust cover to fit Brembo caliper bracket by trimming the bottom section until bracket safely clears
2008 Bmw 135I Rotor Installation
8. Install rotor by reusing... 
   
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2008 Bmw 135I Rotor Installation
8. Install rotor by reusing the 6mm Allen screw. Ensure rotor is mounted securely with vents rotating counterclockwise and tighten screw to 15lb-ft
2008 Bmw 135I Brembo Caliper Bracket
9. Install Brembo caliper... 
   
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2008 Bmw 135I Brembo Caliper Bracket
9. Install Brembo caliper bracket using two 18mm bolts, torque to 35 lb-ft
2008 Bmw 135I Washer
10. Ensure a washer is on... 
   
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2008 Bmw 135I Washer
10. Ensure a washer is on both the top and bottom sides of the fitting. Secure using a 14mm wrench
2008 Bmw 135I Brake Lines
11. Before installing the... 
   
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2008 Bmw 135I Brake Lines
11. Before installing the caliper, fit the new stainless lines to the caliper.
2008 Bmw 135I Caliper Installation
12. Use the Brembo-supplied... 
   
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2008 Bmw 135I Caliper Installation
12. Use the Brembo-supplied 10mm hex socket bolts, fit the caliper onto the bracket. Torque to 35 lb-ft
2008 Bmw 135I Rubber Grommets
13. Slide the two rubber grommets... 
   
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2008 Bmw 135I Rubber Grommets
13. Slide the two rubber grommets onto brake line brackets to secure it in place
2008 Bmw 135I Brake Line
14. Secure the line by using... 
   
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2008 Bmw 135I Brake Line
14. Secure the line by using an 11m flare nut wrench on the bottom of the nut and 15mm flare nut wrench on top
2008 Bmw 135I Finished Brake Installation
15. Installation done! Repeat... 
   
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2008 Bmw 135I Finished Brake Installation
15. Installation done! Repeat on the other side and use brake cleaner on the rotors. After the brakes are installed, bleed the fluid according to BMW specifications
Brembo Evolution Racewerks
www.evolutionracewerks.com

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