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2009 VW Jetta TDI - Project TDI gets KW Variant 3 coilovers

Jetta Variant 3 Coilovers Spring Compressors
Use your spring compressors... 
   
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Jetta Variant 3 Coilovers Spring Compressors
Use your spring compressors to compress the KW spring
Jetta Variant 3 Coilovers Tighten Upper Nut
With the springs compressed... 
   
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Jetta Variant 3 Coilovers Tighten Upper Nut
With the springs compressed you should be able to tighten the upper nut
Jetta Variant 3 Coilovers Kw Assembly
Slide the KW assembly into... 
   
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Jetta Variant 3 Coilovers Kw Assembly
Slide the KW assembly into the OEM spindle and secure the pinch bolt
Jetta Variant 3 Coilovers Guide Strut
Guide the strut assembly back... 
   
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Jetta Variant 3 Coilovers Guide Strut
Guide the strut assembly back into the well and tighten the three upper strut bolts in the reverse of the removal procedure
Jetta Variant 3 Coilovers Guide Axle Into Spindle
Make sure to gently guide... 
   
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Jetta Variant 3 Coilovers Guide Axle Into Spindle
Make sure to gently guide the axle into the spindle. Then retighten the three lower ball-joint bolts, the tie-rod end, the sway bar end-link, reinstall the brake caliper and finally the wheel
Jetta Variant 3 Coilovers Front Complete
Now you're done with the front.... 
   
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Jetta Variant 3 Coilovers Front Complete
Now you're done with the front. Look how much nicer that looks! Let's finish the rear so we can take it for a spin
Jetta Variant 3 Coilovers Jack Stands
With the car safely supported... 
   
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Jetta Variant 3 Coilovers Jack Stands
With the car safely supported on jack stands and the rear wheels removed, go ahead and remove the upper strut mount bolts. Where most VWs have these inside the cabin, the new Mk5s have them inside the fender wells, making it much easier to get at them
Jetta Variant 3 Coilovers Removing Bolts
Here you can see us removing... 
   
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Jetta Variant 3 Coilovers Removing Bolts
Here you can see us removing the upper strut bolts. We're lazy so we used an air gun. Note, you should never install the bolts with an air gun, since the chance of cross-threading is too great
Jetta Variant 3 Coilovers Remove End Links
Like the front, you'll need... 
   
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Jetta Variant 3 Coilovers Remove End Links
Like the front, you'll need to remove the sway bar end-links. Hold the end-link with an Allen or Spline socket while removing the bolt
Jetta Variant 3 Coilovers Pop Endlink Out
Now pop the end-link out of... 
   
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Jetta Variant 3 Coilovers Pop Endlink Out
Now pop the end-link out of the sway bar
Jetta Variant 3 Coilovers Sway Bar Disconnected
Even with the sway bar disconnected,... 
   
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Jetta Variant 3 Coilovers Sway Bar Disconnected
Even with the sway bar disconnected, we found we couldn't remove the rear spring. You can either disconnect the lower spindle from the lower control arm or use a spring compressor as we did
Jetta Variant 3 Coilovers Spring Removed
With the spring removed, you... 
   
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Jetta Variant 3 Coilovers Spring Removed
With the spring removed, you have easy access to the lower shock mount

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